De-stacker

Product Essence: Intelligent Layer Disassembly

Shanghai Guangzhi Automation’s De-stacker revolutionizes production line feeding – unloading 120 cases/hour from stacked pallets with ±0.5mm precision. Combining 3D vision-guided layer separation, adaptive vacuum grippers, and real-time collision avoidance, it achieves 99.8% pick success金彩汇 while handling diverse containers (cartons, crates, pails) from 5-50kg in food, beverage, and FMCG operations.

Core Technology Innovations

1. Vision-Guided Layer Handling

2. Adaptive Material Handling

• Multi-Gripper System:

• Vacuum pads (50-500 mbar adjustable)

• 金彩汇Mechanical fingers for unstable loads

• Force Control:

• 金彩汇5-100N clamping pressure control

• Fragile item protection mode

3. Industrial 4.0 Integration

• OPC UA Connectivity:

• 金彩汇Real-time OEE tracking (uptime/pick rate)

• ERP synchronization (SAP/Oracle)

• Predictive Maintenance:

• 金彩汇Vacuum pump health monitoring

• Belt wear analytics

Technical Specifications

Industry-Specific Solutions

Food & Beverage

• Washdown Design (IP69K):

• 金彩汇Stainless steel 316L construction

• 金彩汇Food-grade seals (FDA 21 CFR)

• Anti-Microbial Grippers:

• Silver-ion coated surfaces

Chemicals & Lubricants

• ATEX Zone 2 Option:

• 金彩汇Explosion-proof components

• Static-dissipative materials (<10⁶ Ω)

• Spill Containment:

• Integrated drip trays

E-commerce Fulfillment

• Mixed-SKU Handling:

• AI-powered irregular stack processing

• 金彩汇Auto-height adjustment for polybags

Smart Control Ecosystem

15" HMI with Digital Twin

• Real-time visualization:

• Pallet layer mapping

• 金彩汇Vacuum efficiency analytics

• 金彩汇Energy consumption

• 金彩汇Pre-programmed profiles:

• 金彩汇50+ preset container types

Safety System (SIL2)

• 金彩汇360° safety laser scanner (ISO 13856)

• Speed reduction in human proximity

• Emergency-stop redundancy

Operational Impact

US Beverage Plant Case:

• Challenge: Manual unloading caused 3% product damage

• Solution: Vision-guided de-stacker with force control

• Results:
  ▶ 99.8% pick success rate
  ▶ Zero product damage
  ▶ ROI in 10 months

Global Compliance & Upgrades

Certifications:

• 金彩汇CE EN ISO 10218-1

• ANSI/RIA R15.06

• 金彩汇UL 508A (North America)

• 金彩汇ISO 13849 PLd

Advanced Modules:

Support & Service

24/7 Global Support:

• Remote diagnostics via IIoT gateway

• Critical Spares Dispatch ≤48h:

• Vacuum generators

• 金彩汇Vision cameras

• 金彩汇Servo drives

• 金彩汇Lifetime cycle optimization

APPLICABLE BARREL TYPE

COMPANY PROFILE

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

金彩汇We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop

Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us 

in China.

Over 30 years of experience, every time we produce in 

Shanghai, our friends can visit our factory at any time.

Brand components

We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service

Complete solution provided

Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.

Duty after death

Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.

Technology group

金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.

Successful collaboration

金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.

packge and delivery

Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

CONTACT US

Skype: fayfaywang1027

金彩汇QQ: 429682794

Whatsapp: 008618016442021

金彩汇E-mail: glzoncn@163.com

金彩汇http://glzon.en.alibaba.com/

cel: +0086 18016442021