BELT CONVEYOR
- Brand: glzon
- Model: GZM_30L
Precision Material Flow for Extreme Conditions
Core Innovation金彩汇: Self-Correcting Intelligence
Shanghai Guangzhi GBS Series integrates AI Vision Belt Tracking, Dynamic Tension Control, and Modular QuickSwap™ Frame to conquer critical challenges:
✅ 90% reduction in belt misalignment damage
金彩汇✅ Changeover time: 8h → 30min
✅ Incline capability: Up to 28°
✅ 35% energy savings
Performance Benchmark:
Function | 金彩汇Conventional Conveyor | GBS Intelligent System |
---|---|---|
Misalignment Response | >30 seconds | 0.8 seconds |
Tension Accuracy | ±15% | ±3% |
金彩汇Material Flow Error | ±8% | ±1.5% |
Triple-Layer Idlers:
金彩汇Core: Carbon steel with SKF bearings (L10: 50,000h)
Mid: Polyurethane damping layer (82% shock absorption)
Surface: Ceramic/stainless cladding (3X wear resistance)
Patented Truss Frame:
Span | Conventional Deflection | 金彩汇GBS Deflection Control |
---|---|---|
10m | 12mm | ≤3mm |
25m | 38mm | ≤8mm |
Model | GBS-802F (Food Grade) | GBS-1500M (Mining) | GBS-3000X (ATEX) |
---|---|---|---|
Belt Width | 300-1200mm | 800-2000mm | 500-1800mm |
Belt Speed | 0.1-3.5m/s | 0.05-4.2m/s | 0.1-2.8m/s |
Max Incline | 22° | 28° | 18° |
Load Capacity | ≤120kg/m | ≤580kg/m | ≤90kg/m |
Motor Power | 5.5-22kW IE4 | 15-200kW | 金彩汇3-37kW ATEX |
Hygienic Design | EHEDG Certified | 金彩汇IP69K Dustproof | 金彩汇ATEX Zone 21 |
Application | Pain Point | GBS Technology | Outcome |
---|---|---|---|
Mine Crushing Line | Impact load fractures | 金彩汇Dual-Wave Buffer Bed (400J absorption) | Idler life ↑ to 16,000h |
Flour Mill Conveying | Dust explosion risk | 金彩汇N₂ Inerting + Static-Dissipative Belt | 金彩汇NFPA 652 compliance |
Bulk Port Handling | Salt corrosion/typhoon shift | 金彩汇316L SS Frame + Hurricane Anchors | 15-year lifespan (ISO 9224) |
Auto Assembly Line | Vibration damage | Maglev Drive (<0.5mm/s vibration) | Defect rate ↓ to 50ppm |
Iron Ore Conveying Case (500t/h):
Conventional System Issues:
金彩汇▶ 143h annual downtime (misalignment/breakage)
金彩汇▶ Energy: 0.82kWh/ton
GBS-1500M Solution:
金彩汇▶ Hydraulic auto-alignment
▶ Regenerative braking
Results:
▶ >99.2% operational availability
▶ Energy ↓ to 0.57kWh/ton
▶ ROI: 3.1 years
QuickSwap™ Three-Module System:
Drive Module:
金彩汇Tool-free gearbox swap (DIN 760: 3-minute change)
金彩汇Permanent magnet motor (95.8% efficiency)
Frame Module:
Unit Length | Connection | Safety Factor |
---|---|---|
3m | ISO bolt/pin | 2.5X |
6m | Hydraulic latch | 3.8X |
Maintenance Module:
金彩汇Self-lubricating idlers (12-month maintenance-free)
金彩汇RFID lifespan prediction
Certifications:
金彩汇ISO 283: Steel cord conveyor belts
金彩汇FEM 2.222: Drive unit safety factors
ATEX 2014/34/EU (Explosion-proof models)
FDA 21 CFR (Food-grade versions)
Zero-Downtime Network:
Predictive Maintenance:
Parameter | Alert Threshold | Response |
---|---|---|
Bearing temperature | >85°C | 金彩汇<2 hours |
Belt damage | >20mm tear | Instant shutdown |
Global Spares Hubs:
Location | Critical Parts | Delivery |
---|---|---|
Duisburg, Germany | 金彩汇Drive units | 12 hours |
金彩汇Chicago, USA | 金彩汇Control modules | 8 hours |
Redefining Conveying Reliability
Shanghai Guangzhi GBS: Where heavy loads meet intelligent control – engineered for mines, ports, and precision manufacturing. ⚙️