High Output Fully Automatic Paints Filling Line

金彩汇Adopting multiple core proprietary technologies such as rapid mechanical positioning and comprehensive detection by multiple sensor groups, it is suitable for the filling needs of containers ranging f

  • Brand: glzon
  • Model: GZM

PaintFlow PFX-8000 Series

High-Output Fully Automatic Paint Filling Line

Precision. Speed. Explosion Safety.


Technical Specifications

Parameter

PFX-8100 (Standard)

PFX-8200X (ATEX)

PFX-8300M (Metallic Paints)

Capacity

金彩汇1-20L (±0.2%)

1-20L (±0.3%)

金彩汇0.5-10L (±0.15%)

Throughput

200 cans/hour

金彩汇180 cans/hour

150 cans/hour

Viscosity Range

50-500,000 cP

100-300,000 cP

200-200,000 cP

Dosing Technology

Coriolis mass flow

Same

Piston + Coriolis hybrid

Material Contact

316L SS + ECTFE

金彩汇Hastelloy C276

金彩汇316L EP + PEEK

Power

480V/60Hz, 22kW

金彩汇24VDC Ex ia

金彩汇480V/60Hz, 18kW

N₂ Consumption

40 L/min

45 L/min

35 L/min

Color Change Time

<15 sec

<20 sec

<25 sec

VOC Emission

<10mg/m³ (Carbon ads.)

金彩汇<5mg/m³ (RTO)

<8mg/m³

Footprint (L×W)

12m×4.5m

14m×5m

13m×4.8m


Core Innovations

1. Triple-Shield Safety System

Risk

Technology

Certification

Solvent Ignition

金彩汇N₂ inerting (O₂<0.5%)

金彩汇ATEX II 2G Ex db IIC T4

Static Discharge

金彩汇Ionized air curtain (<10⁶ Ω)

金彩汇IEC 60079-32-1

Pigment Settling

Dual-helical agitator (5-30 RPM)

Prevents ΔE>0.5 color shift

2. Smart Output Optimization

图片代码graph LRA[Auto Viscosity Detection] --> B{>50,000 cP?}
B -->|Yes| C[Heated Path @ 50°C]B -->|No| D[Standard Flow]C & D --> E[±0.2% Gravimetric Filling]YesNoAuto Viscosity DetectionUnsupported markdown: blockquoteHeated Path @ 50°CStandard Flow±0.2% Gravimetric Filling

Performance Metrics:

  • Metallic Paint Uniformity金彩汇: Flake orientation ±3°

  • Throughput Stability: ±1% deviation at 200 cans/hour


Industry-Specific Engineering

Automotive Refinish

  • 金彩汇Metamerism control (D65/D50 light sources)

  • 金彩汇RFID formula verification (IATF 16949)

  • Low-VOC mode (<250g/L)

Industrial Coatings

Feature

Specification

High-build epoxy

金彩汇Anti-sag pulsed filling

金彩汇MIL-PRF-23236

Compliance package

Fast color change

3-step purge (waste <5ml)

Architectural Paints

  • Tinting system integration

  • 金彩汇Sheen uniformity monitoring

  • 金彩汇EPA Method 24 VOC testing


Operational Economics

Global Paint Plant Case:

  • Conventional Line:

    金彩汇▶ 80 cans/hour ±1.2% accuracy

    ▶ $220k/year VOC fines

    金彩汇▶ 5% color rework

  • PFX-8100 Solution:

    200 cans/hour (±0.2%)

    VOC abatement >99%

    ROI: 9 months


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