OilAddFill OA-208 Series
Automatic Explosion-Proof Filling System for 208L Oil Additive Steel Drums
ATEX Zone 1 Certified • 45 Drums/Hr • ±0.05% Accuracy • Triple VOC Containment • Precision Gravimetric Filling
Core Technical Specifications
| Parameter | OA-210 (Standard) | OA-220X (ATEX Zone 1) | OA-230P (High-Purity) |
|---|
| Capacity | 208L (±0.05%) | 208L (±0.08%) | 208L (±0.03%) |
| Throughput | 45 Drums/Hr | 40 Drums/Hr | 38 Drums/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
| Viscosity Range | 50-500,000 cP | 100-300,000 cP | 10-1,000,000 cP |
| Additive Compatibility | Detergents • Anti-Wear Agents • Viscosity Modifiers • Friction Modifiers • Corrosion Inhibitors | EP Additives | Synthetic Esters |
| Filling Technology | Coriolis Mass Flow + Gear Pump<br>Flow Rate: 250L/min<br>Density Accuracy: ±0.01% | ATEX Diaphragm Pump | Peristaltic Pump (FDA) |
| Material Contact | Hastelloy C276 | Zirconium R60702 | 316L EP (Ra<0.2μm) |
| Explosion Protection | ATEX Zone 1/21 | IECEx Zone 0 | ATEX + cGMP |
| VOC Containment | TripleLock™:<br>1. N₂ Inerting (O₂<0.3%)<br>2. -0.8bar Vacuum Hood<br>3. Activated Carbon Adsorption (99.97%) | + Catalytic Oxidizer | Closed-Loop System |
| Drum Handling | Robotic Clamping System<br>• Force Control: 500-2,000N<br>• LiDAR Positioning ±0.5mm<br>• UN-Certified Compatibility | ATEX Grippers | Cleanroom Grippers |
| Static Control | Ionized Air Curtain<br>• 10⁶ ions/cm³ Output<br>• <0.1kV Surface Charge<br>• SIL-3 Spark Detection | NFPA 77 Compliance | ESD Grounding System |
| Changeover Time | <120s (Tool-Free) | <150s | <90s |
| Power | 480V/60Hz, 18kW | 24VDC Ex ia | 480V/60Hz, 16kW |
| Certifications | CE, ISO 9001 | ATEX/IECEx Zone 0 | API 682 |
Engineering Innovations
1. GravMaster™ Precision Weighing**
Performance Validation:
| Additive Type | Viscosity | Accuracy | Residual |
|---|
| ZDDP Anti-Wear | 120 cP | ±0.03% | <0.05L |
| PIBA Detergent | 80 cP | ±0.04% | <0.04L |
| MoS₂ Friction Modifier | 45,000 cP | ±0.07% | <0.08L |
2. ExoShield™ Safety Architecture**
| Layer | Technology | Certification |
|---|
| Primary Barrier | Nitrogen Inerting (O₂<0.3%) | EN 60079-2 |
| Secondary Defense | Rupture Discs (8m² Vent Area) | NFPA 68 |
| Tertiary Monitor | SIL-3 Spark Detection | IEC 61508 |
Operational Workflow
1. AGV Drum Infeed → 2. Helium Leak Test (<10⁻⁹ mbar·L/s) →
3. N₂ Purging (O₂<0.3%) → 4. Submerged Filling (±0.05%) →
5. Vacuum Hood Retract → 6. Torque-Sealing (100-300 N·m) →
7. Weight Verification → 8. Laser Coding →
9. Automated Palletizing
Cycle Time: 80 seconds/drum
Technical Advantages
Precision & Safety Excellence
► Gravimetric Perfection:
| **Component** | **Performance**|
|----------------------|------------------------|
| Coriolis Meter| ±0.01% Density Accuracy |
| Load Cells| Temperature-Compensated ±0.02% |
| PID Control | ±0.05% Fill Consistency |
► Zero-Emission Operation:
1. 99.97% VOC Carbon Adsorption
2. Double Mechanical Seals (API 682)
3. Helium-Verified Integrity
► Industrial 4.0 Integration:
- OPC UA/PROFINET Connectivity
- Predictive Maintenance AI
- Blockchain Batch Tracking
Certifications
► ATEX 2014/34/EU Zone 0
► IECEx IEC 60079-0/1/7/31
► API 682 Plan 53B
► ISO 80079-36/37
Case Study
LubriChem Additives Facility:
"After implementing OA-220X:
Pictures of steel drum filling machine
Free design filling line drawings
Roller Track: 1500X1300mm
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
金彩汇Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
金彩汇Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
金彩汇We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
金彩汇Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
金彩汇Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
金彩汇Skype: fayfaywang1027
金彩汇QQ: 429682794
金彩汇Whatsapp: 008618016442021
E-mail: glzoncn@163.com
http://glzon.en.alibaba.com/
金彩汇cel: +0086 18016442021
