金彩汇DeskFill Pro DF-2000 SeriesSemi-Automatic Desktop Filling System for Dilute Coatings & Release AgentsLaboratory-Grade Precision • 20 Bottles/Hr • ±0.05% Accuracy • Zero-Drip • ATEX/FDA/EHEDG Tri-C
Semi-Automatic Desktop Filling System for Dilute Coatings & Release Agents
Laboratory-Grade Precision • 20 Bottles/Hr • ±0.05% Accuracy • Zero-Drip • ATEX/FDA/EHEDG Tri-Compliance
| Parameter | DF-2010 (Standard) | DF-2020P (Pharma-Grade) | DF-2030X (ATEX) |
|---|---|---|---|
| Capacity Range | 50ml-10L (±0.05%) | 50ml-10L (±0.03%) | 50ml-10L (±0.08%) |
| Throughput | 20 Bottles/Hr | 18 Bottles/Hr | 15 Bottles/Hr |
| Accuracy | ±0.05% Gravimetric | ±0.03% | ±0.08% |
| Viscosity Range | 1-5,000 cP | 1-3,000 cP | 5-10,000 cP |
| Filling Technology | Micro-Piston + Coriolis Meter | Peristaltic Pump (FDA) | ATEX Diaphragm Pump |
| Material Contact | 316L EP (Ra<0.4μm) | Glass-Lined Path | Hastelloy C276 |
| Drip Control | TripleSeal™:<br>1. Vacuum Suction (-0.8bar)<br>2. Laser-Cut Capillary Break<br>3. PTFE Nano-Coating | Same | Spring-Loaded Nozzle |
| Splash Containment | Coanda Adhesion Nozzle<br>• 0.1mm Precision Tip<br>• Contact Angle >150°<br>• <0.01ml Residual | Ultrasonic Vibration | Ionized Air Curtain |
| Footprint | 400×300×350mm | Same | Same |
| Weight | 18kg | 16kg | 20kg |
| Power | 100-240V AC, 350W | 100-240V AC, 300W | 24VDC Ex ia |
| Certifications | CE, ISO 9001 | FDA 21 CFR 175.300 | ATEX Zone 2 |
Performance Validation:
| Fluid Type | Viscosity | Accuracy | Residual |
|---|---|---|---|
| Silicone Release Agent | 300 cP | ±0.03% | <0.005ml |
| Water-Based Mold Release | 50 cP | ±0.02% | <0.003ml |
| PTFE Coating | 800 cP | ±0.04% | <0.008ml |
| Technology | Function | Performance |
|---|---|---|
| Micro-Vacuum | -0.8bar ±0.05bar | 100% Droplet Capture |
| Capillary Break | Femtosecond Laser-Cut Edge | 0 Drip Formation |
| Anti-Adhesion | PTFE Nano-Coating (Ra<0.1μm) | 0% Fluid Retention |
Ergonomic & Space-Saving Architecture:
User-Centric Features:
| Component | Innovation | Benefit |
|---|---|---|
| 15° Angled HMI | 7" Touchscreen (IP65) | Reduced Neck Strain |
| Quick-Change Trays | Magnetic Nozzle Mounts | <15s Fluid Changeover |
| Ambient Lighting | 500 Lux LED Task Light | Visual Fill Verification |
Mold Release & Die-Casting
| Challenge | Solution | Performance |
|---|---|---|
| Precision Dosing | 0.1μL Resolution Dispensing | ±0.5% Shot-to-Shot |
| Static Control | Ionized Air Curtain (10⁶ ions/cm³) | <0.1kV Surface Charge |
| VOC Emission | Micro Carbon Adsorber | 99.95% Capture |
Medical Device Coating
cGMP Compliance:
Data Integrity:
| System | 21 CFR Part 11 Feature |
|---|---|
| Audit Trail | Blockchain Timestamping |
| Electronic Signatures | RSA-2048 Encryption |
Electronics Conformal Coating
| Feature | Technical Specification |
|---|---|
| ESD Protection | Surface Resistivity <10⁵ Ω |
| Particle Control | ISO Class 5 Equivalent (ISO 14644-1) |
| Oxygen Barrier | N₂ Flushing (O₂<0.01%) |
1. Manual Bottle Placement → 2. Auto-Nozzle Alignment (±0.1mm) → 3. Vacuum-Assisted Filling (±0.05%) → 4. Capillary Break Retract → 5. Torque Capping (0.5-5 N·m) → 6. Weight Verification
Cycle Time: 180 seconds/bottle
Micro-Precision Engineering
► Laboratory-Grade Accuracy: | **Component** | **Performance**| |----------------------|------------------------| | Piezo Piston| 0.1μL Resolution | | Coriolis Meter| ±0.01% Density Accuracy | | Temp Control| ±0.1°C Peltier System | ► Zero-Contamination: 1. Isolated Fluid Paths 2. <0.001% Carryover Guarantee 3. Color-Coded Quick-Change Kits ► Industrial-Grade Durability: - Zirconia Ceramic Components (1,500 Hv) - IP54 Splash Protection - 50,000-Hour MTBF
► ATEX 2014/34/EU Zone 2 ► FDA 21 CFR 175.300 ► ISO 9001:2015
3M Industrial Adhesives Division:
"After deploying DF-2020P for silicone release agents:
Output金彩汇: 8 → 20 Bottles/Hr (+150%)
Material Savings: 4.2% → 0.08%
Accuracy: ±0.8% → ±0.03%
ROI Period: 3 months"
APPLICABLE BARREL TYPE
COMPANY PROFILE
金彩汇Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
金彩汇Shanghai, our friends can visit our factory at any time.
Brand components
金彩汇We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
金彩汇Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
金彩汇Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
金彩汇Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
金彩汇Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
http://glzon.en.alibaba.com/
cel: +0086 18016442021
