High Efficiency Filling Machines 5 Gallon Pail Filling Equipment for Chemical Materials_2

High Efficiency 5-Gallon Pail Filling Machine for Chemical Materials

Overview

The 5-Gallon Pail Filling Machine金彩汇 is engineered for high-speed, precise filling of chemical materials, adhesives, solvents, oils, and other industrial fluids into 5-gallon pails. It integrates automated flow control, drip-free technology, and safety features to ensure efficient, accurate, and contamination-free operations in hazardous or corrosive environments.

Key Features

1. Precision Filling

• Load Cell Weighing System:金彩汇 Accurately fills pails to target weight (±0.2% accuracy).

• Flow Control Valve: Adjustable flow rates (e.g., 1–10 L/min) via HMI or PLC.

• Anti-Drip Nozzle:金彩汇 Ceramic or stainless steel nozzle with pneumatic actuation to prevent leaks.

2. High Efficiency

• Cycle Time: <30 seconds per pail (depends on material viscosity and flow rate).

• Automated Conveyor: Integrated roller or belt conveyor for continuous loading/unloading.

• Multi-Pail Clamping: Simultaneous filling of multiple pails (optional).

3. Chemical Compatibility

• Materials: 304/316L stainless steel, PTFE seals, and FKM gaskets for corrosion resistance.

• ATEX/IECEx Certification:金彩汇 Safe for explosive atmospheres (Zone 1/21).

• Static Dissipation: Conductive hoses and grounding systems to prevent sparks.

4. User-Friendly Operation

• Touchscreen HMI:金彩汇 Preset recipes, customizable flow rates, and diagnostics.

• Remote Control (Optional): Wireless operation via tablet or smartphone.

• Quick Changeover:金彩汇 Tool-free nozzle swaps for different container sizes.

5. Safety & Compliance

• Vacuum Breaker: Eliminates airlocks during filling of thixotropic or foaming materials.

• Nitrogen Purge (Optional): Inert gas blanketing to prevent oxidation or contamination.

• Emergency Stop: Redundant safety systems for immediate shutdown.

6. Customization Options

• Barcode Scanning: Track batches and ensure traceability.

• Automated Lidding/Sealing: Add-on modules for capping or sealing pails.

• CIP Cleaning System:金彩汇 Automatic cleaning-in-place for hygiene and maintenance.

Technical Specifications

• Filling Range: 1–5 gallons (adjustable in 0.1L increments).

• Accuracy:金彩汇 ±0.2% of target weight.

• Materials:金彩汇 304/316L stainless steel, PTFE seals, FKM gaskets.

• Safety Certification:金彩汇 ATEX, IECEx, CE.

• Power Requirements: 220V/50Hz or 110V/60Hz (customizable).

• Environment Rating:金彩汇 IP65 (dust and water resistant).

Operation Steps

1. Container Placement:金彩汇 Position the 5-gallon pail under the filling nozzle via conveyor.

2. Start Cycle: Initiate via HMI touchscreen or foot pedal.

3. Flow Control: The pump dispenses material at a controlled rate, monitored by load cells.

4. Nitrogen Purge (If Equipped): Inert gas blanketing to prevent foaming or contamination.

5. Shutdown: Automatic stop when target weight is reached; nozzle retracts to prevent dripping.

6. Cleanup:金彩汇 Nozzle purges automatically with solvent or air (optional CIP system).

Applications

• Chemicals & Solvents: Industrial cleaners, acids, bases, and specialty chemicals.

• Adhesives & Coatings: High-viscosity glues, sealants, and coatings.

• Oils & Lubricants: Engine oils, greases, and hydraulic fluids.

• Pharmaceuticals & Cosmetics: Topical gels, ointments, and viscous formulations.

• Food & Beverage:金彩汇 Syrups, sauces, and high-viscosity dressings.

Benefits

1. High Speed:金彩汇 Rapid cycle times for maximum productivity.

2. Precision: Accurate filling with minimal overfill or underfill.

3. Drip-Free Operation: Anti-drip nozzles and vacuum breakers minimize mess and waste.

4. Safety: ATEX/IECEx compliance and static dissipation for hazardous environments.

5. Customization:金彩汇 Tailored for specific materials, container types, and flow requirements.

6. Low Maintenance: Robust construction and CIP compatibility reduce downtime.

Why Choose Us?

As a manufacturer, we specialize in high-efficiency filling solutions for chemical materials and industrial fluids. Our machines combine precision, safety, and ease of use金彩汇 to meet your toughest challenges. Contact us for a tailored quote or consultation!

金彩汇Immediate Order:

Website: http://zonghengdazong.com/product/drumfillingmachines-en.html

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