Liquid Filling Machine for Cream/chili Sauce/peanut Butter
The Liquid Filling Machine for Cream, Chili Sauce, Peanut Butter is a specialized machine designed to handle viscous, semi-solid, and thixotropic products with precision and efficiency. Below is a detailed overview of its features, applications, benefits, and technical specifications tailored for these types of products.
Key Features:
Viscosity Handling Capability:
Designed for high-viscosity products (e.g., creams, sauces, peanut butter).
Equipped with positive displacement pumps or piston fillers金彩汇 to ensure accurate dosing.
Customizable Filling Speed:
Adjustable speed control (e.g., 10-60 bottles per minute) depending on the product and nozzle count.
金彩汇Servo motor technology for precise volume control.
Hygienic Design:
Stainless Steel Construction (304/316L) for durability and food safety.
Quick-Release Nozzles金彩汇 and hopper for easy cleaning and maintenance.
CIP (Clean-In-Place) Compatibility for automated sanitization.
Versatile Filling Options:
Weight-Based Filling金彩汇: For products with varying densities (e.g., chili sauce with chunks).
Volumetric Filling: For consistent liquid levels.
Level Filling: For containers with uniform fill heights.
Touchscreen Control System:
PLC Automation with an intuitive HMI (Human-Machine Interface) for easy operation.
金彩汇Pre-programmable recipes for different products and container sizes.
Drip-Free and Anti-Clogging Technology:
No-Drip Nozzles to prevent product waste and contamination.
Heating Jackets (optional) to keep viscous products at optimal temperature and prevent clogging.
Modular and Compact Design:
金彩汇Space-saving footprint suitable for small to medium production facilities.
Scalable with additional modules like capping machines, labelers, or conveyors.
Safety and Compliance:
金彩汇CE/ISO certification for food and pharmaceutical industries.
Safety interlocks, emergency stop buttons, and protective guards.
Applications:
Food Industry: Creams, chili sauces, peanut butter, jams, ketchup, mayonnaise, honey, and dressings.
Cosmetic Industry: Lotions, creams, ointments, and gels.
Pharmaceutical Industry: Gels, pastes, and semi-solid medications.
Chemical Industry金彩汇: Adhesives, sealants, and lubricants.
Benefits:
Precision and Accuracy:
金彩汇Ensures consistent filling volumes and weights, reducing product giveaway and waste.
Suitable for chunky or particulate products like chili sauce.
Ease of Use:
Touchscreen interface allows operators to switch between recipes and adjust settings quickly.
Quick changeover between products and container sizes minimizes downtime.
Hygiene and Safety:
Stainless steel construction and CIP compatibility ensure compliance with food safety standards.
Drip-free nozzles and anti-clogging features reduce cross-contamination risks.
Cost-Effectiveness:
Energy-efficient operation and low maintenance requirements reduce long-term costs.
Scalable design allows for future upgrades as production grows.
Flexibility:
Customizable filling methods (weight, volume, level) suit a wide range of products.
金彩汇Heating jackets and other optional features enhance performance for challenging products.
Technical Specifications (Example):
Filling Speed金彩汇: 10-60 bottles per minute (adjustable based on nozzle count and product viscosity).
Nozzle Count金彩汇: 1-6 (customizable).
Filling Accuracy: ±0.5% (weight-based) or ±1% (volumetric).
Materials: 304/316L stainless steel, food-grade polymers, and PTFE seals.
Power Source: Electric (220V/50Hz or 110V/60Hz) with optional pneumatic assistance.
Control System金彩汇: PLC with touchscreen HMI (Siemens, Omron, or similar).
Dimensions: Compact footprint (e.g., 1200mm x 800mm x 1800mm).
Weight金彩汇: ~400 kg (depending on configuration).
Temperature Control金彩汇: Optional heating jackets (0°C to 90°C).
Optional Add-Ons:
Capping Machine: Automatically seals containers with caps or lids.
Labeling Machine金彩汇: Apply front/back labels or wraparound labels.
Conveyor System金彩汇: Automates bottle transport for continuous operation.
Heating Jackets: Maintain product temperature to prevent clogging.
Data Logging: USB or Ethernet connectivity for recording fill data.
Vacuum Chamber: For foam reduction in products like peanut butter or creams.
Nitrogen Dosing金彩汇: Preserves product freshness by purging oxygen from containers.
Conclusion:
The Liquid Filling Machine for Cream, Chili Sauce, Peanut Butter is a versatile, hygienic, and efficient solution for handling viscous and semi-solid products. Its precision, ease of use, and customizable features make it ideal for small to medium-scale production in the food, cosmetic, pharmaceutical, and chemical industries. Whether you’re filling creamy lotions, chunky sauces, or thick peanut butter, this machine ensures consistent quality and reduces operational costs.
金彩汇Immediate Order:
Website: http://zonghengdazong.com/product/drumfillingmachines-en.html
Alibaba:
China Manufacturing Co Ltd.:
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