Efficiency Filling Machine for Laundry Detergent Chemical in Pail With Capping

Efficiency Semi-Auto Pail Filling & Capping Machine for Laundry Detergent

Overview:

The Semi-Auto Pail Filling and Capping Machine is designed for high-efficiency, precise filling of laundry detergent (liquid, gel, or viscous formulations) into pails (e.g., 5L, 20L, or custom sizes). It integrates weight-based accuracy, viscosity handling, and automated capping金彩汇 to streamline production while ensuring product integrity and safety.

Key Features:

1. Efficiency Optimization:

• High-Speed Filling: Fills up to 60 pails per hour金彩汇 (depending on viscosity and size).

• Semi-Auto Operation: Manual pail loading with automated filling, capping, and sealing.

• Continuous Workflow:金彩汇 Reduces cycle time with rapid nozzle purging and minimal downtime.

2. Precision Filling:

• Weight-Based Control:金彩汇 ±0.1% accuracy using load cells and real-time monitoring.

• Viscosity Handling: Pneumatic pumps for liquids or progressive cavity pumps for thick gels/paste.

• Adjustable Parameters: Save recipes via HMI touchscreen for different pail sizes and fill weights.

3. Automated Capping System:

• Sealed Lid Compatibility:金彩汇 Handles screw caps, crown lids, or press-on caps.

• Torque Control: Adjustable tightening to avoid over-tightening or cross-threading.

• Integrated Design:金彩汇 Capping station integrated into the machine for seamless workflow.

4. Material Compatibility:

• Stainless Steel Construction:金彩汇 316L stainless steel frame and contact parts for durability.

• Chemical-Resistant Seals:金彩汇 FKM or EPDM gaskets to resist detergent chemicals.

• Optional Heating: Heated hoses/nozzles for cold environments or high-viscosity products.

5. User-Friendly Design:

• HMI Touchscreen:金彩汇 Intuitive interface for recipe management, diagnostics, and training.

• Quick-Change Nozzles: Tool-free swapping for different pail sizes or cleaning.

• Spill Containment: Drip trays and nozzle purging systems to prevent leaks.

6. Safety & Compliance:

• ATEX/IECEx Options:金彩汇 Explosion-proof models for flammable environments (if required).

• Overfill Protection: Automatically stops filling if preset weight is exceeded.

• CE Certified: Complies with international safety standards.

7. Low Maintenance:

• CIP Cleaning (Optional):金彩汇 Clean-in-place system for easy maintenance.

• Robust Construction: IP65-rated enclosure for dust and water resistance.

Technical Specifications:

• Filling Range:金彩汇 1–20 liters (customizable for larger volumes).

• Accuracy:金彩汇 ±0.1% of target weight.

• Viscosity Handling: Up to 5,000 cP (higher with optional gear pumps).

• Materials: 316L stainless steel, FKM/EPDM seals, PTFE nozzles (optional).

• Capping Speed: <5 seconds per pail (depending on cap type).

• Environment Rating: IP65 (dust and water resistant).

• Compliance:金彩汇 CE certified; ATEX/IECEx options available for hazardous areas.

Applications:

• Laundry Detergents:金彩汇 Liquid, gel, or concentrated formulas.

• Other Chemicals:金彩汇 Industrial cleaners, disinfectants, and viscous liquids.

Operation Steps:

1. Container Placement:金彩汇 Manually place the pail under the filling head.

2. Start Filling:金彩汇 Initiate the cycle via foot pedal, button, or HMI touchscreen.

3. Weight-Based Filling:金彩汇 The machine fills the pail to the preset weight, stopping automatically.

4. Automated Capping: The capping station applies and tightens the lid (screw cap, crown lid, etc.).

5. Container Removal: Remove the filled and capped pail manually or via conveyor (optional).

6. Cleanup: Nozzle self-purges or undergoes manual cleaning to prevent cross-contamination.

Benefits:

1. High Efficiency:金彩汇 Fast filling and capping cycles reduce labor costs and increase productivity.

2. Precision:金彩汇 Accurate weight-based filling minimizes waste and ensures consistent product quality.

3. Versatility: Handles liquids, gels, and viscous detergents with adjustable pumps and nozzles.

4. Safety: Overfill protection, spill containment, and compliance certifications ensure operator safety.

5. Low Maintenance: Robust construction and quick-clean design minimize downtime.

6. Customization: Options for heated nozzles, ATEX certification, and capping types tailor the machine to your needs.

Why Choose Us?

As a manufacturer, we specialize in designing filling machines for challenging products like laundry detergent. Our machines combine precision, durability, and automation to meet your production demands. With options for material upgrades, capping systems, and efficiency enhancements金彩汇, we deliver reliable solutions for detergent packaging and other industrial applications. Contact us for a tailored quote or consultation!

金彩汇Immediate Order:

Website: http://zonghengdazong.com/product/drumfillingmachines-en.html

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