Semi-automatic Liquid Filling Machine for High Precision

Semi-Automatic Liquid Filling Machine for High Precision

Overview:

The Semi-Automatic Liquid Filling Machine for High Precision is designed to deliver accurate, consistent, and reliable filling of liquids into containers such as bottles, jars, cans, or pouches. Ideal for industries like pharmaceuticals, cosmetics, food and beverage, chemicals, and more, this machine combines user-friendly operation with advanced precision technology to ensure optimal performance for small to medium production runs.

Key Features:

1. High-Precision Filling:

• Accurate Volume Control:金彩汇 ±0.5% accuracy, ensuring precise fill volumes (e.g., 10mL to 1000mL).

• Mass Flow Meters or Peristaltic Pumps:金彩汇 Advanced metering technology for consistent dispensing.

• Adjustable Fill Speed:金彩汇 Controlled flow rate to prevent spillage, foaming, or air entrapment.

2. Versatile Compatibility:

• Wide Range of Viscosities:金彩汇 Suitable for water-thin liquids, oils, suspensions, and viscous fluids.

• Customizable Nozzles: Interchangeable nozzles for different container sizes (e.g., 10mL to 5L).

• Dual Mode Filling:金彩汇 Supports both gravity and pump-driven filling for flexibility.

3. Semi-Automatic Operation:

• Manual Container Placement: Operator positions the container under the filling nozzle.

• Automatic Filling: Starts filling when the foot pedal is pressed or a sensor detects the container.

• Handheld or Benchtop Design:金彩汇 Compact and portable for easy integration into existing workflows.

4. Safety & Compliance:

• ATEX/IECEx Compliance:金彩汇 Explosion-proof design for use in hazardous environments (Zone 1/21).

• Static Grounding: Prevents static buildup during filling of flammable liquids.

• Overfill Protection:金彩汇 Automatically stops filling if the container overflows.

5. User-Friendly Interface:

• Touchscreen HMI:金彩汇 Intuitive controls for setting fill volumes, speed, and cycle parameters.

• Preset Recipes: Save and recall settings for different products or container sizes.

• LED Indicators:金彩汇 Visual alerts for fill completion, errors, or maintenance needs.

6. Ease of Maintenance:

• Tool-Free Access:金彩汇 Quick disassembly for cleaning and replacement of hoses, nozzles, and filters.

• Self-Purge Function: Automatically cleans the filling nozzle after each cycle.

• Stainless Steel Construction:金彩汇 Corrosion-resistant materials for long-lasting durability.

7. Flexibility & Customization:

• Multi-Product Capability:金彩汇 Quick changeover between different products with minimal cross-contamination.

• Nitrogen Blanketing (Optional): Inert gas purging to minimize evaporation and oxidation.

• Vacuum Filling (Optional): For foam-sensitive or sensitive liquids.

8. Environmental Considerations:

• Spill Containment: Drip trays or catch basins collect accidental spills.

• Chemical-Resistant Seals:金彩汇 PTFE or FKM seals ensure compatibility with aggressive liquids.

Applications:

• Pharmaceuticals: Filling syrups, oral liquids, and specialty medications.

• Cosmetics: Dispensing creams, lotions, serums, and perfumes.

• Food & Beverage: Packaging sauces, dressings, oils, and beverages.

• Chemicals:金彩汇 Filling industrial adhesives, lubricants, and specialty chemicals.

• Household Products: Dispensing detergents, cleaners, and personal care products.

Operation Steps:

1. Container Placement:金彩汇 Operator positions the container under the filling nozzle.

2. Start Filling:金彩汇 Activates filling via foot pedal or automatic sensor detection.

3. Precision Dispensing:金彩汇 The machine fills the container to the preset volume, stopping automatically.

4. Container Removal:金彩汇 Operator removes the filled container and places it on an outfeed conveyor (optional).

5. Cleanup (Optional):金彩汇 Nozzle self-purging or manual cleaning ensures no cross-contamination.

Benefits:

1. High Accuracy:金彩汇 ±0.5% precision minimizes product waste and ensures uniform batches.

2. Versatility:金彩汇 Handles a wide range of liquid viscosities and container sizes.

3. Safety: Explosion-proof design and overfill protection for hazardous environments.

4. Ease of Use:金彩汇 User-friendly interface and semi-automatic operation reduce training time.

5. Low Cost of Ownership:金彩汇 Energy-efficient design and minimal maintenance requirements.

6. Quick Changeover:金彩汇 Flexible setup for multi-product lines with minimal downtime.

7. Compliance: Meets global safety standards (e.g., ATEX, CE, ISO).

Why Choose This Machine?

The Semi-Automatic Liquid Filling Machine for High Precision is the perfect solution for businesses that require reliable, accurate, and flexible filling without the complexity of fully automated systems. Its combination of advanced technology, user-friendly operation, and robust construction makes it ideal for small to medium production runs, ensuring consistency, safety, and efficiency every time.

金彩汇Immediate Order:

Website: http://zonghengdazong.com/product/drumfillingmachines-en.html

Alibaba:

金彩汇China Manufacturing Co Ltd.: