30L Dual-Valve Filler System - Food-Grade & Chemical Resistant Configuration

2025-05-08 14:01:08 glzon

drum filling,filler system for food,filler system for chemicals

30L Dual-Valve Filler System | Food-Grade & Chemical-Resistant Configuration


Overview

The GLZON 30L Dual-Valve Filler System is designed for high-precision, high-speed filling of liquids into containers up to 30 liters. Featuring dual-valve technology, it ensures fast, accurate, and spill-free filling for both food-grade and chemical-resistant applications. Ideal for industries requiring strict hygiene (e.g., food, pharma) or compatibility with aggressive chemicals (e.g., acids, solvents), this system combines versatility, safety, and efficiency.


Key Features

  1. Dual-Valve Technology

    • High-Speed Filling:金彩汇 Two independent valves allow simultaneous filling of large containers or rapid cycle times.

    • Precision Control:金彩汇 ±0.2% accuracy for weight-based filling or ±0.5% for volumetric.

    • No Drip Design:金彩汇 Self-closing valves prevent drips or leaks after filling.

  2. Material Compatibility

    • Food-Grade Option: FDA-compliant 316L stainless steel or PTFE-lined components for edible products.

    • Chemical Resistance: Hastelloy, PVC, or FRP construction for corrosive chemicals (e.g., acids, bleach).

    • ATEX/IECEx Certified: Safe for hazardous environments (flammable liquids, solvents).

  3. Safety & Compliance

    • Vapor Recovery: Enclosed fill heads with carbon filters to capture fumes.

    • Static Grounding:金彩汇 Automated drum grounding to eliminate static sparks.

    • Nitrogen Overlay (Optional):金彩汇 Inert gas purging for oxygen-sensitive products.

  4. Automation & Efficiency

    • HMI Touchscreen:金彩汇 Easy programming for preset fill levels and recipes.

    • Conveyor Integration: Roller or belt conveyors for seamless container handling.

    • Quick Changeover:金彩汇 Tool-free adjustments for different container sizes (e.g., 5L–30L).

  5. Customizability

    • Viscosity Handling: Up to 10,000 cP (customizable for higher viscosities).

    • Data Logging: USB/Ethernet export for batch tracking and compliance.

    • Cleanroom Compatibility: Options for pharmaceutical or sterile environments.


Technical Specifications

  • Filling Capacity: 5L–30L containers (customizable for larger sizes).

  • Accuracy: ±0.2% (weight-based) or ±0.5% (volumetric).

  • Flow Rate: Up to 10 L/min per valve (adjustable).

  • Power:金彩汇 Explosion-proof motors (220V/50Hz or 110V/60Hz).

  • Certifications:金彩汇 ATEX, CE, ISO, FDA (food-grade option), OIML-R60.


Applications

  • Food & Beverage: Edible oils, sauces, syrups, dairy products, and beverages.

  • Pharmaceuticals:金彩汇 Oral liquids, suspensions, and sterile solutions.

  • Chemicals & Petrochemicals: Solvents, acids, bases, and flammable liquids.

  • Household Products:金彩汇 Detergents, disinfectants, and cleaning chemicals.

  • Industrial Oils: Lubricants, cutting fluids, and greases.


Operation Steps

  1. Container Placement: Position the container under the dual-valve fill head.

  2. Automatic Grounding: Static elimination system grounds the container.

  3. Dual-Valve Filling:金彩汇 Simultaneous filling through two valves for speed and precision.

  4. Nozzle Retraction: Valves close automatically to prevent dripping.

  5. Optional Sealing: Apply tamper-evident caps or seals (if required).

  6. Cycle Completion: Filled container moves to the next stage (e.g., labeling, capping).


Optional Features

  • Inert Gas Overlay:金彩汇 Nitrogen blanketing for oxygen-sensitive products.

  • Vacuum Purging:金彩汇 Removes residual product from hoses to prevent cross-contamination.

  • Remote Control:金彩汇 Start/stop cycles from a safe distance (explosion-proof remote).

  • Data Integration:金彩汇 Connectivity with MES/ERP systems for real-time monitoring.

  • Heating/Cooling Jacket:金彩汇 Maintain product temperature during filling.


Benefits of GLZON’s Dual-Valve System

  1. Speed & Precision: Dual valves reduce cycle time while maintaining ±0.2% accuracy.

  2. Versatility:金彩汇 Suitable for food, pharma, and chemical applications with customizable materials.

  3. Safety: ATEX certification and vapor recovery ensure compliance in hazardous environments.

  4. Low Maintenance: Stainless steel and chemical-resistant components minimize wear.

  5. Scalability:金彩汇 Easily integrates into small or large production lines.


Why Choose GLZON?

GLZON’s 30L Dual-Valve Filler System is engineered for industries requiring hygiene, precision, and chemical resistance金彩汇. Whether you’re processing food, pharmaceuticals, or corrosive chemicals, GLZON delivers a reliable, efficient, and compliant solution.

Contact GLZON today for a tailored configuration!

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